Melaka, Malaysia Factory

At SIC Opening Ceremony, our General Manager, Mr Nik Muhammad Ghani (right) representing MSAT to introduce our product to former Prime Minister of Malaysia, Tun Dr. Mahathir bin Mohamad (left).

We are participating as one of the "Smart Industrial Center Melaka (SIC Melaka)", a corporate entity that connects manufacturing companies from all over the world to Melaka, Malaysia to improve production efficiency. Introducing the latest equipment and know-how into the factory, labor saving of operators in the SMT process, automatic insertion of lead parts in the DIP process, robotization of assembly work, full automation such as reduction of carrier equipment by nozzle trace type fluxer and selective soldering device, etc. We are building a consistent line of automation and labor saving.

Aichi, Japan Factory

The Aichi Factory was established in the Tōkai Region, which is located in the center of Japan, handles parts procurement, board mounting, unit assembly, and finished product assembly. From trial production to mass production and after-sales is able to be done through In-house integrated production.

In Seki Aoi Techno, we implement 5S activities as "the foundation of all management and improvement". 5S activities are deeply ingrained in the company as the basis for eliminating waste and providing customers with high-quality products at low cost.

SMT mounting process

• 4-line full-time (Saturday-Sunday operation) production system
• All lines lead-free production possible (4 lines N2 compatible)
• Minimal electronic component mounting (BGA0.5mm, 0603)
• Small- lot, high-mix production support (650 times / month setup)

■ Unit 1

■ Unit 2

■ Unit 3

■ Unit 4

■ Microfocus X-Ray fluoroscope

■ Appearance Inspection Machine

Clean room process

• Class 10,000 clean room
• Various wire bonding-resin sealing
• Optical unit assembly

■ Die Bonder

■ Wire Bonder

DIP mounting process, hand soldering

• Sn + Ag + Cu and Sn + Cu soldering system
• N2 soldering system (also supports parts with large heat capacity)
• Soldering training by micro soldering certified person

■ Jet Solder Bath

■ Desktop Type Point Tumulus Soldering Device

■ Automatic optical inspection equipment (AOI)

■ Cleaning Machine

Inspection / analysis process

• Mounting board adjustment by various measuring devices, evaluation test support / repair, analysis technology system (BGA rework possible)
• Visual inspection by certified inspector

Completion assembly process

• Realization of low-volume, high-mix production
• Realization of high-quality and efficient production by serving parts kits
• Securing and training of multi- skilled engineers
• Assembly production in a clean booth

Function / Certification

Function
Domestic production factory / mother factory production and support for setting up each base

Certification

Medical device manufacturing industry (permit number 23BZ200063)

Wuxi, China Factory

Wuxi, located about two hours from Shanghai, is an economic development zone, and not only Seki Aoi Techno but also various Japanese and American companies have established factories. Because of this, it is convenience for excellent engineers and experienced people to gather, leading to high-quality factory operations.

Function
Electronic component
Copier option production
Technical service and service provision
Mold / jig / tool transaction

Certification